STANDARD BTS-100 3-Axis Servo Mandrel CNC Tube Bender
R 1,476,407.00
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*Quality and reliability is built right in*
Machines are built on order, delivery is 9~14 weeks Shipped Worldwide- Prices include freight to your nearest sea port*
*Excludes Local Taxes*
Description
Introducing the STANDARD BTS-100 3-Axis Servo Mandrel CNC Tube Bender, a pinnacle of precision engineering in tube manipulation technology.
This cutting-edge CNC tube bender embodies unparalleled craftsmanship, delivering superior performance and versatility for various industrial applications.
At its core, the BTS-100 stands distinguished by its 3-axis servo mandrel system, allowing for unparalleled accuracy and control over tube bending operations. This system empowers users with the capability to execute intricate bends, twists, and shapes with meticulous precision, meeting the most demanding specifications and tolerances.
Equipped with advanced CNC (Computer Numerical Control) capabilities, this tube bender harnesses the power of automation and programming to streamline production processes. Its intuitive interface facilitates seamless programming of complex bending sequences, optimizing efficiency while ensuring consistency and repeatability in output.
The machine's robust construction and high-quality components underscore its reliability and durability in continuous industrial use. Its ergonomic design not only enhances operational efficiency but also minimizes setup times, enabling rapid adaptation to diverse tube geometries and materials.
The BTS-100 CNC tube bender caters to a wide spectrum of industries, including automotive, aerospace, furniture manufacturing, and beyond. It accommodates a variety of tube sizes and materials, offering versatility to meet diverse production requirements.
Key attributes of the STANDARD BTS-100 CNC tube bender include:
Precision-driven 3-axis servo mandrel system for unparalleled accuracy.
Advanced CNC capabilities ensuring automation, programming, and repeatability.
Robust construction and high-quality components for reliability and durability.
Versatility to handle diverse tube sizes and materials for various industrial applications.
Specifications
Max. Tube Capacity - Ø100 x 3mm
Bend Radius Range - 40-400mm
Bending Angle Range - 0-190°
Effective Piercing Length - 4200mm
Hydraulic series motor - 7.5kW
Maximum Pressure - 160kg/cm
Machine Size - 5000x1350x1200mm
Weight - 5000kg
Components
Hydraulic Motor - Suzhou Jialifan
Hydraulic Pump - Wuxi Tuoli
Hydraulic Valve - Japan Yuken（Imported）
Oil way Board - Suzhou Boguan
Cylinder - Suzhou Boguan
Oil tube - Suzhou Kejia
Touch screen - Taiwan Weinview（Imported)
PLC - Japan Mitsubishi（Imported）
Angle controller - Japan Nemicon（Imported）
Switch power - Wenzhou Changxing
Servo Motor - Japan Mitsubishi (Imported)
Other Electric Parts- German SCHNEIDER（Imported)
Delivery
Delivery is 8-12 Weeks from Deposit
How to use a 3-Axis Servo Mandrel CNC Tube Bender
Set up the machine: Ensure that the machine is properly set up and all components are in good working condition. This includes checking the mandrel, bend head, servo motors, and CNC system.
Prepare the tube: Cut the tube to the appropriate length and clean it to remove any debris or contaminants that may affect the bending process.
Program the CNC system: Use specialized software to program the desired shape of the bend, including the bend radius, angle, and direction.
Set up the mandrel and bend head: Insert the mandrel into the tube and clamp the tube into the bend head. The mandrel should be positioned inside the tube at the point where the bend will be made.
Start the bending process: Activate the CNC system to begin the bending process. The servo motors will control the movement of the mandrel and bend head to ensure that the tube is bent to the programmed specifications.
Inspect the bend: Once the bending process is complete, inspect the bend to ensure that it meets the desired specifications. Check the bend angle, radius, and overall shape to ensure that it is accurate and precise.
Repeat the process: If multiple bends are required, repeat the process for each bend, repositioning the mandrel and adjusting the bend head as necessary.
Overall, using a 3-axis servo mandrel CNC tube bender requires careful attention to detail and precision to ensure that the tube is bent accurately and precisely. It is important to follow all safety protocols and manufacturer instructions to ensure that the machine is used safely and effectively.
*Information shown may differ or change without warning*
