STANDARD OFF-500-1650P - Portable Flange Facer - STANDARD Machine Tools

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Happy Holidays!, We'll be closed from 20th December to 6th January. Leave a chat or email us sales@stdmt.com

STANDARD OFF-500-1650P - Portable Flange Facer

*Excludes Local Taxes*

Products are built on order, general delivery is 8~16weeks and includes sea freight to most seaports.

Description

Introducing the Ultimate Solution for Precision On-Site Flange Machining: The Portable Flange Facer!

Are you tired of costly downtime and endless hassles when dealing with flange repairs and maintenance? Say goodbye to these headaches because the Portable Flange Facer is here to revolutionize your industry!

Unparalleled Precision Wherever You Need It: Our Portable Flange Facer is engineered with cutting-edge technology to deliver pinpoint accuracy, ensuring your flanges are machined to perfection. Whether you're at an oil rig, a power plant, or a remote construction site, this portable powerhouse guarantees precision machining, eliminating the need for expensive off-site services.

Streamlined Efficiency, Minimal Downtime: Time is money, and our Flange Facer is designed with that in mind. With lightning-fast setup and operation, you can swiftly tackle flange repairs and maintenance tasks, reducing costly downtime to a minimum. It's your secret weapon for boosting productivity.

Built for Durability and Reliability: Crafted from high-quality materials, this Flange Facer is built to withstand the toughest environments. It's a workhorse that won't let you down, providing consistent performance even in the harshest conditions.

Versatility That Knows No Bounds: The Portable Flange Facer adapts to your needs. It accommodates various flange sizes and types, making it the perfect fit for a wide range of applications. Whether you're facing raised face, ring-type joint, or any other flange configuration, this tool has you covered.

Safety and Ease of Use: Your team's safety is our top priority. This Flange Facer features user-friendly controls and safety measures to ensure risk-free operation. It's designed for professionals of all levels, from seasoned machinists to those new to the trade.

Cost-Effective and Eco-Friendly: By reducing the need for outsourcing and minimizing downtime, our Portable Flange Facer not only saves you money but also promotes environmental responsibility by cutting down on transportation and waste.

Don't miss out on the opportunity to streamline your operations, increase productivity, and save money. The Portable Flange Facer is your key to precision, efficiency, and success in flange repair and maintenance.

Join countless satisfied customers who have already elevated their industry standards with this remarkable tool. Get your Portable Flange Facer today and experience the future of on-site flange machining! Your success is our mission.

Main Features:

  • Superior machining: This flange facer offers flexibility for on-site machining of heat exchangers, blind flanges, and more without needing a base unit. It can also produce cuts such as "O" Ring grooves, RTJ, lens rings, and V grooves, as well as flange facings, welds preparations, and other surfaces.
  • Precise body: Precisely-milled dovetails and adjustable Turcite-B-coated gibes enable smooth, accurate motion, achieving machining precision.
  • Base assembly: Two mounting bases with steel threaded inserts and adjustable feet ensure accurate centering and levelling for flanges of diameter 500mm-1650mm.
  • Drive Power unit:The Portable Flange Facer is powered by a 2.9HP air motor, capable of cutting flanges up to a max depth of 0.079" without holes and 0.02" with holes.
Specifications
  • Facing Diameter Range - 500-1650mm = 20.0-65.0inches
  • Clamping Diameter Range - 500-1500 mm = 20.0-59.0inches
  • Min Swing Diameter - 1750mm = 69.0inches
  • Tool Post Stroke - 102mm = 4.0inches
  • Tool Post Swivel Angle - ±30⁰
  • R.P.M - 0-35
  • Drive Power Unit-Pneumatic - 2.2kw = 2.93hp
  • Air Consumption / supply required - 2.69m³/min
  • Feed Rate
    • In
      • Gear 1 - 0.128 mm/rev
      • Gear 2 - 0.251 mm/rev
      • Gear 3 - 0.591 mm/rev
    • Out
      • Gear 1 - 0.151 mm/rev
      • Gear 2 - 0.292 mm/rev
      • Gear 3 - 0.691 mm/rev
    • Up/ Down
      • Gear 1 - 0.03 mm/rev
      • Gear 2 - 0.06 mm/rev
      • Gear 3 - 0.15 mm/rev
    • Machine Weight - 330kg = 727lbs
    • Shipping Weight - 480kg = 1058lbs
    • Shipping Dimensions - 900x450x570 mm = 35x18x22inches

      Delivery

      This Product is Built On Order Only.

      Deliver is 8-12 Weeks from Deposit

       

      How to use a Flange Facer

      To use a flange facer, follow these general steps:

      1. Safety first: Put on appropriate personal protective equipment, including safety goggles, gloves, and ear protection. Ensure you are working in a well-ventilated area.

      2. Prepare the work area: Clear the work area of any debris or objects that could interfere with the operation. Ensure there is adequate lighting.

      3. Secure the flange: Ensure the flange is securely mounted or clamped in place. Use appropriate fixtures or mounting tools to prevent movement during the facing process.

      4. Set up the flange facer: Adjust the facer's cutting diameter and feed rate according to the flange specifications. Consult the manufacturer's instructions for your specific flange facer model.

      5. Install the cutting tool: Attach the appropriate cutting tool to the facer. Make sure it is sharp and in good condition before proceeding.

      6. Power up the flange facer: Connect the flange facer to a power source and turn it on. Ensure that all the controls are functioning correctly.

      7. Position the flange facer: Position the facer at the starting point on the flange surface.

      8. Start facing the flange: Move the flange facer across the surface of the flange, following a consistent and even path. Apply steady pressure to the tool, allowing it to cut away the material gradually. Maintain a constant feed rate for a uniform cut.

      9. Monitor the process: Keep an eye on the facer's progress and the condition of the flange. Check for any irregularities or signs of wear on the tool. Adjust the cutting speed or depth if necessary to ensure a smooth and accurate cut.

      10. Inspect the flange surface: Once the facing process is complete, carefully inspect the flange surface for any remaining imperfections or irregularities. Use appropriate measuring tools, such as a straight edge or calipers, to verify the flatness and dimensions of the flange.

      11. Clean up and maintenance: Power off the flange facer and clean the tool and work area. Remove any debris or metal shavings, and store the tool properly. Perform routine maintenance, such as lubrication or blade replacement, as recommended by the manufacturer.

      Always refer to the specific instructions provided by the manufacturer for your flange facer model, as procedures and settings may vary.

      Description

      Introducing the Ultimate Solution for Precision On-Site Flange Machining: The Portable Flange Facer!

      Are you tired of costly downtime and endless hassles when dealing with flange repairs and maintenance? Say goodbye to these headaches because the Portable Flange Facer is here to revolutionize your industry!

      Unparalleled Precision Wherever You Need It: Our Portable Flange Facer is engineered with cutting-edge technology to deliver pinpoint accuracy, ensuring your flanges are machined to perfection. Whether you're at an oil rig, a power plant, or a remote construction site, this portable powerhouse guarantees precision machining, eliminating the need for expensive off-site services.

      Streamlined Efficiency, Minimal Downtime: Time is money, and our Flange Facer is designed with that in mind. With lightning-fast setup and operation, you can swiftly tackle flange repairs and maintenance tasks, reducing costly downtime to a minimum. It's your secret weapon for boosting productivity.

      Built for Durability and Reliability: Crafted from high-quality materials, this Flange Facer is built to withstand the toughest environments. It's a workhorse that won't let you down, providing consistent performance even in the harshest conditions.

      Versatility That Knows No Bounds: The Portable Flange Facer adapts to your needs. It accommodates various flange sizes and types, making it the perfect fit for a wide range of applications. Whether you're facing raised face, ring-type joint, or any other flange configuration, this tool has you covered.

      Safety and Ease of Use: Your team's safety is our top priority. This Flange Facer features user-friendly controls and safety measures to ensure risk-free operation. It's designed for professionals of all levels, from seasoned machinists to those new to the trade.

      Cost-Effective and Eco-Friendly: By reducing the need for outsourcing and minimizing downtime, our Portable Flange Facer not only saves you money but also promotes environmental responsibility by cutting down on transportation and waste.

      Don't miss out on the opportunity to streamline your operations, increase productivity, and save money. The Portable Flange Facer is your key to precision, efficiency, and success in flange repair and maintenance.

      Join countless satisfied customers who have already elevated their industry standards with this remarkable tool. Get your Portable Flange Facer today and experience the future of on-site flange machining! Your success is our mission.

      Main Features:

      • Superior machining: This flange facer offers flexibility for on-site machining of heat exchangers, blind flanges, and more without needing a base unit. It can also produce cuts such as "O" Ring grooves, RTJ, lens rings, and V grooves, as well as flange facings, welds preparations, and other surfaces.
      • Precise body: Precisely-milled dovetails and adjustable Turcite-B-coated gibes enable smooth, accurate motion, achieving machining precision.
      • Base assembly: Two mounting bases with steel threaded inserts and adjustable feet ensure accurate centering and levelling for flanges of diameter 500mm-1650mm.
      • Drive Power unit:The Portable Flange Facer is powered by a 2.9HP air motor, capable of cutting flanges up to a max depth of 0.079" without holes and 0.02" with holes.
      Specifications
      • Facing Diameter Range - 500-1650mm = 20.0-65.0inches
      • Clamping Diameter Range - 500-1500 mm = 20.0-59.0inches
      • Min Swing Diameter - 1750mm = 69.0inches
      • Tool Post Stroke - 102mm = 4.0inches
      • Tool Post Swivel Angle - ±30⁰
      • R.P.M - 0-35
      • Drive Power Unit-Pneumatic - 2.2kw = 2.93hp
      • Air Consumption / supply required - 2.69m³/min
      • Feed Rate
        • In
          • Gear 1 - 0.128 mm/rev
          • Gear 2 - 0.251 mm/rev
          • Gear 3 - 0.591 mm/rev
        • Out
          • Gear 1 - 0.151 mm/rev
          • Gear 2 - 0.292 mm/rev
          • Gear 3 - 0.691 mm/rev
        • Up/ Down
          • Gear 1 - 0.03 mm/rev
          • Gear 2 - 0.06 mm/rev
          • Gear 3 - 0.15 mm/rev
        • Machine Weight - 330kg = 727lbs
        • Shipping Weight - 480kg = 1058lbs
        • Shipping Dimensions - 900x450x570 mm = 35x18x22inches
        Delivery

        This Product is Built On Order Only.

        Deliver is 8-12 Weeks from Deposit

         

        How to use a Flange Facer

        To use a flange facer, follow these general steps:

        1. Safety first: Put on appropriate personal protective equipment, including safety goggles, gloves, and ear protection. Ensure you are working in a well-ventilated area.

        2. Prepare the work area: Clear the work area of any debris or objects that could interfere with the operation. Ensure there is adequate lighting.

        3. Secure the flange: Ensure the flange is securely mounted or clamped in place. Use appropriate fixtures or mounting tools to prevent movement during the facing process.

        4. Set up the flange facer: Adjust the facer's cutting diameter and feed rate according to the flange specifications. Consult the manufacturer's instructions for your specific flange facer model.

        5. Install the cutting tool: Attach the appropriate cutting tool to the facer. Make sure it is sharp and in good condition before proceeding.

        6. Power up the flange facer: Connect the flange facer to a power source and turn it on. Ensure that all the controls are functioning correctly.

        7. Position the flange facer: Position the facer at the starting point on the flange surface.

        8. Start facing the flange: Move the flange facer across the surface of the flange, following a consistent and even path. Apply steady pressure to the tool, allowing it to cut away the material gradually. Maintain a constant feed rate for a uniform cut.

        9. Monitor the process: Keep an eye on the facer's progress and the condition of the flange. Check for any irregularities or signs of wear on the tool. Adjust the cutting speed or depth if necessary to ensure a smooth and accurate cut.

        10. Inspect the flange surface: Once the facing process is complete, carefully inspect the flange surface for any remaining imperfections or irregularities. Use appropriate measuring tools, such as a straight edge or calipers, to verify the flatness and dimensions of the flange.

        11. Clean up and maintenance: Power off the flange facer and clean the tool and work area. Remove any debris or metal shavings, and store the tool properly. Perform routine maintenance, such as lubrication or blade replacement, as recommended by the manufacturer.

        Always refer to the specific instructions provided by the manufacturer for your flange facer model, as procedures and settings may vary.

        *Information shown may differ or change without warning*

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