STANDARD PRH4-12x2000 Hydraulic 4-Roll Plate roller with Pre-Bend
$37,812
Machines are built on order, delivery is 9~14 weeks Shipped Worldwide- Prices include freight to your nearest sea port*
*Excludes Local Taxes, TC Apply on Delivery*
Description
Standard PRH4-12x2000mm Hydraulic 4-Roll Plate roller with Double Initial Pinch (Pre-Bend):
The four-roller metal plate bending machine is automatic, with international advanced technology, the rounding program is automatically formulated, it has a full hydraulic drive with intelligent control and automatic rounding of the CNC metal plate bending machine. This piece of equipment has the capability for batch rolling round multi-segment arc, square, cone and special-shaped work pieces.
Main Features:
One-time roll forming, intelligent control.
Visual input touch screen, editing process steps, which can store 100 sets of data
EPS electronic balance system, the system keeps the roller movement parallel within 0.10mm range.
Self diagnosis fault, man support machine dialogue, intelligent judgment of operating errors.
This machine is driven by hydraulic cylinders with high repeatability.
The 4 - roller shaft is driven by multi-stage deceleration hydraulic pressure, the large torque is stable and reliable.
Steel plate welded integral frame and base to meet medium and large rolling strength.
The frame and the base are annealed as a whole to eliminate stress and never deform.
The roller shaft is forged as a whole and has undergone hardening treatment process of quenching and tempering.
Compatible with manual and automatic modes.
Specification
Max Bending Thickness - 12mm = 0.4724 inches
Pre-Bending Thickness - 10mm = 0.3937 inches
Roller working length - 2050mm = 80.71 inches
Plate Yield Limit - 245Mpa = 35,569.44 psi
Top Roller Diameter - 270mm = 10.6299 inches
Bottom Roller Diameter - 250mm = 9.8425 inches
Side Roller Diameter - 210mm = 8.2677 inches
Main Motor Power - 11kW = 14.7505 hp
Machine Dimensions - 4770x1520x2130mm = 187.79 x 59.84 x 83.86 inches
Weight - 6500kg = 14,330.73 lbs
Optional Device
Siemens K500 NC control system
Alien s650 CNC control system
Laser sensor
Delivery
This machine is specifically built and the delivery is 9-14 Weeks from Deposit.
How to use a Hydraulic 4-Roll Plate roller
Using a hydraulic 4-roll plate roller with pre-bend involves several steps:
Preparing the machine: Before using the machine, ensure that it is properly installed and securely anchored to the floor or foundation. Check that all components are in good working condition and that the rollers are clean and free from debris.
Setting the pre-bend: Adjust the position of the top and bottom rollers to create the desired pre-bend. This involves adjusting the distance between the rollers and the pressure applied by the hydraulic cylinders.
Loading the plate: Position the metal plate between the bottom rollers with the pre-bend section at the appropriate location.
Starting the machine: Power on the machine and activate the hydraulic cylinders to start the rolling process. The plate will begin to bend around the rollers.
Adjusting the rollers: Make any necessary adjustments to the position and pressure of the top and bottom rollers to ensure a smooth and consistent bend. This may involve slowing down or stopping the machine to make adjustments.
Repeating the process: Continue rolling the plate until the desired shape is achieved. This may involve several passes through the machine, adjusting the pre-bend and roller positions as necessary.
Unloading the plate: Once the plate has been fully rolled, remove it from the machine and inspect it for any defects or imperfections.
It is important to follow all safety guidelines and wear appropriate personal protective equipment (PPE) when using a hydraulic 4-roll plate roller with pre-bend, as the process can involve high levels of force and pressure.
*Information shown may differ or change without warning*
