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STANDARD EPL40-23-4x750 High Precision Part Leveler - 0.1mm/m² Flatnes - STANDARD Machine Tools

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The STANDARD- EPL50-19-4x750 Part Leveller is a specialized industrial equipment designed to efficiently straighten and level metal parts. Its precise and automated processes ensure high-quality results, making it an essential tool in metalworking operations.
The STANDARD-EPL50-19-4x750 side view leveling machine is an industrial equipment used for straightening and leveling metal parts. It is designed with precision and automation to ensure high-quality results in metalworking operations.

STANDARD EPL40-23-4x750 High Precision Part Leveler - 0.1mm/m² Flatness

R 1,404,496.00

*Excludes Local Taxes*

Products are built on order, general delivery is 8~16weeks and includes sea freight to most seaports.

Brief Product Introduction

The hydraulic leveling machine is a critical tool across various industries, including vehicle manufacturing, construction, and metal processing. It ensures precise leveling of structural parts, enhancing verticality, parallelism, and appearance.

List of Product Attributes
  • Advanced Control System: Equipped with a Siemens PLC controller and frequency converter for precise speed control.
  • Automated Functionality: Allows for storing, calling, and editing process and equipment parameters, with misoperation identification and early warning capabilities.
  • User-Friendly Interface: Features a touch-screen human-machine interface for intuitive operation.
  • Adjustability: Electrically adjusts work roll gaps based on plate thickness and width parameters.
  • Precision Leveling: Utilizes the "Bauschinger effect" to gradually straighten metal plates, achieving high precision.
  • Reliable Performance: Ensures stable operation under high-strength conditions, with minimal machine deformation.
Full Description

The hydraulic leveling machine is indispensable in industries requiring precise structural alignment. It utilizes advanced technology, including a Siemens PLC controller and frequency converter, to control operational speed and parameters effectively. Its automated system allows for the storage, retrieval, and editing of process and equipment settings, enhancing operational efficiency. The machine's touch-screen interface simplifies user interaction, facilitating easy adjustment of work roll gaps based on plate dimensions. It employs the "Bauschinger effect" to progressively reduce elastic-plastic bends in metal plates, ensuring consistent, high-precision leveling. Designed for reliability, it minimizes internal stresses during the leveling process, guaranteeing uniform results across various plate sections. The hydraulic structure enhances rigidity, reducing overall machine deformation and simplifying maintenance procedures.

Main Features:

  • Achieves a flatness accuracy of 0.1mm/m², ensuring precise and uniform leveling.
  • Incorporates cutting-edge technology to handle a wide range of materials and thicknesses with high precision.
  • Equipped with a robust hydraulic system that ensures consistent performance and minimizes deformation during operation.
  • Features PLC control for precise regulation of leveling rollers, enabling automated adjustments and reducing the need for manual intervention.
  • Utilizes the "Bauschinger effect" to repeatedly bend the plate, effectively eliminating internal stress and enhancing material stability.
  • Offers a high degree of automation, improving efficiency and reducing operational costs.
  • Capable of processing a wide range of materials and thicknesses, making it suitable for diverse industrial applications.
  • Ensures stable performance under high stress, providing reliable and consistent results in demanding environments.
  • Designed for easy cleaning and maintenance, ensuring long-term reliability and reduced downtime.
  • Equipped with a user-friendly interface for easy operation and monitoring of the leveling process.
    Specifications
    Description Metric Imperial
    Sheet Width <750mm 29.53in
    Roller diameter Ø40mm 1.57in
    Number of rollers 23 Sets 23 Sets
    Leveling workpiece thickness 0.6-4.0mm 0.02-0.16 in
    Leveling speed 0-10m/min 0-32.8 feet per min
    Gearbox Drive Bipolar drive Bipolar drive
    Roll Gap Measurement 

    Displacement sensor

    		 Displacement sensor
    Display Touch screen, PLC control electrical Touch screen, PLC control electrical
    Gap Adjustment Servo motor adjustment Servo motor adjustment
    Transfer method Universal joint transmission Universal joint transmission
    Voltage AC three-phase 380V, 50Hz AC three-phase 380V, 50Hz
    Main Motor 7.5KW 10.05hP
    Dimensions 1800x2800x1700mm 70.87x110.24x66.93 in

     

      Delivery

      Product is Build on Order Only.

      Delivery is 10-14 Weeks from Deposit


      How to use a Part Leveler

      Using a high precision part leveler involves several steps to ensure that the part is leveled accurately and efficiently. Here is a general guide:

      1. Safety Precautions

      • Wear Personal Protective Equipment (PPE): Ensure you have safety glasses, gloves, and any other necessary protective gear.
      • Read the Manual: Familiarize yourself with the manufacturer's instructions and safety guidelines for the specific part leveler you are using.

      2. Preparation

      • Inspect the Machine: Check for any signs of wear, damage, or debris that could affect performance.
      • Set Up the Workspace: Ensure the area is clean and free of obstacles. Secure the part leveler on a stable surface if it is a portable unit.

      3. Loading the Part

      • Prepare the Part: Ensure the part to be leveled is clean and free from any burrs or contaminants.
      • Position the Part: Place the part on the leveler's worktable or input conveyor. Align it according to the machine's specifications.

      4. Adjusting the Machine Settings

      • Set Thickness and Tension: Adjust the rollers to the correct thickness and tension settings for the part being leveled.
      • Calibration: If required, calibrate the machine according to the part's specifications. This might include adjusting the entry and exit rollers.

      5. Operating the Machine

      • Power On: Turn on the machine and ensure it is operating correctly.
      • Feed the Part: Start feeding the part into the leveler. Depending on the machine, this could be done manually or automatically.
      • Monitor the Process: Watch the part as it moves through the leveler, ensuring it is moving smoothly and without obstruction.

      6. Inspection and Adjustment

      • Check the Output: Inspect the part as it exits the leveler for flatness and any signs of damage or defects.
      • Make Adjustments: If the part is not level to the required precision, adjust the machine settings and reprocess the part as needed.

      7. Post-Operation

      • Power Down: Turn off the machine once leveling is complete.
      • Clean the Machine: Remove any debris and clean the machine to maintain its condition.
      • Maintenance Check: Perform any routine maintenance as recommended by the manufacturer.
      Warranty Information:

      Backed by a 12-month warranty from installation, ensuring peace of mind and support for uninterrupted operation.

      Terms:

      Machines are custom-built upon order, tailored to individual specifications, with a delivery timeframe of 10-14 weeks from deposit.

      Brief Product Introduction

      The hydraulic leveling machine is a critical tool across various industries, including vehicle manufacturing, construction, and metal processing. It ensures precise leveling of structural parts, enhancing verticality, parallelism, and appearance.

      List of Product Attributes
      • Advanced Control System: Equipped with a Siemens PLC controller and frequency converter for precise speed control.
      • Automated Functionality: Allows for storing, calling, and editing process and equipment parameters, with misoperation identification and early warning capabilities.
      • User-Friendly Interface: Features a touch-screen human-machine interface for intuitive operation.
      • Adjustability: Electrically adjusts work roll gaps based on plate thickness and width parameters.
      • Precision Leveling: Utilizes the "Bauschinger effect" to gradually straighten metal plates, achieving high precision.
      • Reliable Performance: Ensures stable operation under high-strength conditions, with minimal machine deformation.
      Full Description

      The hydraulic leveling machine is indispensable in industries requiring precise structural alignment. It utilizes advanced technology, including a Siemens PLC controller and frequency converter, to control operational speed and parameters effectively. Its automated system allows for the storage, retrieval, and editing of process and equipment settings, enhancing operational efficiency. The machine's touch-screen interface simplifies user interaction, facilitating easy adjustment of work roll gaps based on plate dimensions. It employs the "Bauschinger effect" to progressively reduce elastic-plastic bends in metal plates, ensuring consistent, high-precision leveling. Designed for reliability, it minimizes internal stresses during the leveling process, guaranteeing uniform results across various plate sections. The hydraulic structure enhances rigidity, reducing overall machine deformation and simplifying maintenance procedures.

      Main Features:

      • Achieves a flatness accuracy of 0.1mm/m², ensuring precise and uniform leveling.
      • Incorporates cutting-edge technology to handle a wide range of materials and thicknesses with high precision.
      • Equipped with a robust hydraulic system that ensures consistent performance and minimizes deformation during operation.
      • Features PLC control for precise regulation of leveling rollers, enabling automated adjustments and reducing the need for manual intervention.
      • Utilizes the "Bauschinger effect" to repeatedly bend the plate, effectively eliminating internal stress and enhancing material stability.
      • Offers a high degree of automation, improving efficiency and reducing operational costs.
      • Capable of processing a wide range of materials and thicknesses, making it suitable for diverse industrial applications.
      • Ensures stable performance under high stress, providing reliable and consistent results in demanding environments.
      • Designed for easy cleaning and maintenance, ensuring long-term reliability and reduced downtime.
      • Equipped with a user-friendly interface for easy operation and monitoring of the leveling process.
        Specifications
        Description Metric Imperial
        Sheet Width <750mm 29.53in
        Roller diameter Ø40mm 1.57in
        Number of rollers 23 Sets 23 Sets
        Leveling workpiece thickness 0.6-4.0mm 0.02-0.16 in
        Leveling speed 0-10m/min 0-32.8 feet per min
        Gearbox Drive Bipolar drive Bipolar drive
        Roll Gap Measurement 

        Displacement sensor

        		 Displacement sensor
        Display Touch screen, PLC control electrical Touch screen, PLC control electrical
        Gap Adjustment Servo motor adjustment Servo motor adjustment
        Transfer method Universal joint transmission Universal joint transmission
        Voltage AC three-phase 380V, 50Hz AC three-phase 380V, 50Hz
        Main Motor 7.5KW 10.05hP
        Dimensions 1800x2800x1700mm 70.87x110.24x66.93 in

         

          Delivery

          Product is Build on Order Only.

          Delivery is 10-14 Weeks from Deposit

          How to use a Part Leveler

          Using a high precision part leveler involves several steps to ensure that the part is leveled accurately and efficiently. Here is a general guide:

          1. Safety Precautions

          • Wear Personal Protective Equipment (PPE): Ensure you have safety glasses, gloves, and any other necessary protective gear.
          • Read the Manual: Familiarize yourself with the manufacturer's instructions and safety guidelines for the specific part leveler you are using.

          2. Preparation

          • Inspect the Machine: Check for any signs of wear, damage, or debris that could affect performance.
          • Set Up the Workspace: Ensure the area is clean and free of obstacles. Secure the part leveler on a stable surface if it is a portable unit.

          3. Loading the Part

          • Prepare the Part: Ensure the part to be leveled is clean and free from any burrs or contaminants.
          • Position the Part: Place the part on the leveler's worktable or input conveyor. Align it according to the machine's specifications.

          4. Adjusting the Machine Settings

          • Set Thickness and Tension: Adjust the rollers to the correct thickness and tension settings for the part being leveled.
          • Calibration: If required, calibrate the machine according to the part's specifications. This might include adjusting the entry and exit rollers.

          5. Operating the Machine

          • Power On: Turn on the machine and ensure it is operating correctly.
          • Feed the Part: Start feeding the part into the leveler. Depending on the machine, this could be done manually or automatically.
          • Monitor the Process: Watch the part as it moves through the leveler, ensuring it is moving smoothly and without obstruction.

          6. Inspection and Adjustment

          • Check the Output: Inspect the part as it exits the leveler for flatness and any signs of damage or defects.
          • Make Adjustments: If the part is not level to the required precision, adjust the machine settings and reprocess the part as needed.

          7. Post-Operation

          • Power Down: Turn off the machine once leveling is complete.
          • Clean the Machine: Remove any debris and clean the machine to maintain its condition.
          • Maintenance Check: Perform any routine maintenance as recommended by the manufacturer.
          Warranty Information:

          Backed by a 12-month warranty from installation, ensuring peace of mind and support for uninterrupted operation.

          Terms:

          Machines are custom-built upon order, tailored to individual specifications, with a delivery timeframe of 10-14 weeks from deposit.

          *Information shown may differ or change without warning*

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